The toughness and hardness of the material can be regulated in the build-up process and optimally aligned to the specific requirements of the individual application.Sauer. Sauer GmbH Dmg America Inc. Lasertech 130 Powerdrill Sauer Cn Drilling Machine Drilling Machine Proj 300307 Vk 200708 Po19304 19 Inv 310/23001009 Wth Accessories 1 Case 1 Case 5, 60 X 3, 95 X 3, 49 M 18. 850, 0 Kos 2, 90 X 1, 15 X 1, 03 M 600, 0 Kos 1 Case 1, 50 X 1, 00 X 2, 18 M 185, 0 Kos 2, 10 X 1, 30 X 1, 70 M 860, 0 Kos 1 CaseAs part of a cooperation project between the two companies, Schaeffler and DMG MORI are developing additive manufacturing processes to manufacture rolling bearing ocmponents made of graded materials. The project utilizes DMG MORI’s Lasertec 65 3D hybrid, which integrates laser deposition welding with five-axis milling.View Sarah Edwards business profile as Personalsachbearbeiter at SAUER GmbH. DMG MORI is the provider for integrated solutions in the manufacturing.A confirmation email will be sent to your email address shortly Used DMG Sauer - DMS 35 Ultrasonic Machine Centre Control Fagor NC 8055 travels x-travel 350mm y-travel 240mm z-travel 340mm Speed range 20 - 6.000U / min Drive power 40 1,8kW Motor power 100 1,3kW Feed spe.Magnetic and non-magnetic materials could, for example, be combined through gradation and the properties adjusted to the component as required.Schaeffler also plans to integrate the Lasertec 65 3D hybrid into production of spare parts, small series and single parts. In addition, integrated five-axis simultaneous machining enables the production of components in finished part quality in a single setup, a feature in which Schaeffer sees potential for serial production.Sauer Gmbh Dmg Company With the innovative Lasertec Shape technology, DMG MORI has set new standards in the mould making sector. The laser texturing of geometrically defined surface structures is more environmentally friendly than conventional etching and provides significant design freedom with at the same time highest reproducibility.The Lasertec 65 3D hybrid is equipped with two powder feeders and enables targeted control of the change-over from one material to another during laser deposition welding.DMG MORI continues to develop positively technologically. Schaeffler and DMG MORI are testing suitable materials in the cooperation project, with the aim of advancing the development of additively manufactured rolling bearing components in small batch sizes using laser deposition welding. Schaeffer’s focus of attention here is on realizing optimized products that offer added value for end customers.“This strong partnership brings about fascinating synergy effects in the production of additively manufactured components,“ explains Patrick Diederich, responsible for advanced technologies at DMG MORI and managing director of Sauer GmbH.Schaeffler has also been active in formula E for many years and is working on further improvements for electric drives within the framework of its strategy “Mobility for Tomorrow”.
![]() The process enables the production of high-precision 3D components with layer thicknesses of 20 to 100 µm depending on the surface quality and build-up rate - and it does so with no great impact on the production costs. When the melting procedure is finished, the platform is lowered to the amount of the respective layer thickness and the procedure is then repeated with a new layer of powder. With this method, powder is applied in layers onto the work platform and melted by means of selective exposure. That is why this is the perfect complement to our LASERTEC 3Dmachines in the field of advanced technologies”, says Christian Thönes, Chairman of the Executive Board of DMG MORI Aktiengesellschaft.LASERTEC 30 SLM: Sophisticated components in top quality The LASERTEC 30 SLM is equipped with a powder bed that has a volume of 300 × 300 × 300 mm. Sauer Gmbh Dmg Software Solution WithThis way, highest component accuracies and best surface finishes can be achieved on the powerful HSC machines or, in case of advanced materials like Iconel, also on ULTRASONIC models.LASERTEC 65 3D and LASERTEC 4300 3D: Additive manufacturing in finished part quality With the LASERTEC 65 3D, DMG MORI has integrated the generative laser deposition process in a fully-fledged 5-axis milling machine. An end-to-end software solution with a uniform user interface from CAD-File (RDesigner) to process control (ROperator) simplifies operation of the LASERTEC 30 SLM.In order to round off the SLM manufacturing process ideally, DMG MORI also enables subsequent machining on its highly dynamic machining centres from the group portfolio. Moreover, the exchangeable powder module means it takes less than two hours to change the powder. DMG MORI also offers application-specific fibre laser sources of 400 Watt to 1 Kilowatt.The LASERTEC 30 SLM guarantees efficient and cost-effective production thanks to its low argon consumption of only 70 l/h and integrated powder conditioning that ensures optimum powder handling and reduces the particulate matter formation to a minimum. Thanks to a low porosity (0.1 to 0.5 percent), the components made of aluminium, stainless steel alloys, titanium and Inconel excel through extremely good properties similar to those of the basic material. Zoo games for macThe latter as turn-mill machine even enables 6-sided complete machining of 3D components. With the LASERTEC 65 3D and the LASERTEC 4300 3D, the production of overhanging contours without a supporting geometry is entirely possible. This is beneficial, as the trend is often towards increasingly individual manufacturing.Adding to this, components are getting more and more complex. This laser deposition process uses a deposition process by means of a metal powder nozzle, which enables complete machining without the need of a process chamber and is up to 1 times faster than generation in a powder bed. These intelligent hybrid solutions combine the flexibility of additive manufacturing with the precision of machining, thus enabling the manufacture of complete components in finished part quality. ![]() High-precision build-up of 3D components with layer thicknesses of 20 to 100 μm Application-specific fibre laser sources of 400 Watt to 1 Kilowatt Generative manufacturing in the powder bed with volumes of 300 × 300 × 300 mm After all, there is no longer any need for eroding on the one hand while on the other the service life of tools is noticeably increased due to the reduced process forces. Laser deposition welding with powder nozzle: 10 times faster compared to powder bed processes Best surface finishes as well as component precision Optimum process chain for subsequent machining on DMG MORI machines – for highest component accuracy and best surface finishes Precise NC-controlled deposition welding also of different material combinations, e.g. Generation and machining of workpieces up to 660 × 1,500 mm / 1,500 kg Unique: Laser deposition welding and 6-sided Turn & Mill complete machining Defined laser deposition even on milled surfaces
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